The Complete Guide to Sanding Grits: What to Use and When

Choosing the wrong grit is one of the most common — and most costly — mistakes in professional finishing. Go too coarse and you leave scratches that show through the finish. Go too fine and you don’t get adhesion.

Understanding the Grit Scale

  • P40–P80: Very coarse — shaping, stripping, aggressive stock removal
  • P100–P180: Coarse — primer sanding, removing previous scratch patterns
  • P220–P320: Medium — intercoat sanding, sealer prep
  • P400–P600: Fine — finish sanding before topcoat
  • P800–P1500: Very fine — denibbing, wet sanding clear coats
  • P2000–P5000: Ultra fine — pre-polish, removing orange peel

Auto Body Grit Sequences

  • Bare metal prep: P80 → P120 → P180
  • High-build primer: P80 → P150 → P220, then P320 for spot repairs
  • Fine primer / sealer: P320 → P400
  • Basecoat adhesion scuff: P400 scuff pad or P500 disc
  • Clear coat denibbing: P800 → P1000 dry, or P1200–P1500 wet
  • Paint correction pre-polish: P2000 → P3000, then compound

Wood Finishing Sequences

  • Raw hardwood: P80 → P120 → P150 → P180
  • After stain, before sealer: P220 (light pass)
  • After sealer: P180–P220 to knock down grain raise
  • Between topcoats: P320–P400
  • Final denibbing: P400–P600

Marine and Gelcoat

  • Gelcoat repair blending: P80 → P120 → P180 → P320
  • Wet sand before compounding: P600 → P800 → P1000 wet
  • Final polish prep: P1500 → P2000 wet, then compound

Mirka Abralon foam-backed discs are ideal for curved hull surfaces and tight gelcoat work.

Abrasive Minerals: Which Is Best?

  • Aluminum oxide: General purpose — wood, primer. Used in Mirka Gold.
  • Ceramic alumina: Faster, self-sharpening, longer life. Used in Mirka Iridium and Abranet Ace.
  • Silicon carbide: Hardest, ideal for wet sanding and ultra-fine finishing. Used in Mirka Abralon.
  • Zirconia alumina: Tough grain for flap discs and metal grinding.

Questions about grit selection? Contact our team in Deer Park, NY — we work with these products every day.

AbrasivesAuto bodyGuideSandingWood finishing